Product Features:
1. High Compatibility and Flexibility
Diverse Label Support: The flexible feeding system can dynamically adjust parameters (such as nozzle type, gripping force, etc.) to adapt to the feeding needs of different sizes, materials (paper, PET, metal labels), and shapes (round, irregularly shaped labels).
Quick Changeover: No hardware replacement is required; label types can be switched via software, reducing downtime and making it suitable for small-batch, multi-variety production.
2. Precise Positioning and Stability
Visual-Assisted Correction: Flexible feeding systems often integrate vision systems to detect label position and angle in real time. Combined with the feeder's stepper or servo drive, deviations are corrected (e.g., ±0.1mm accuracy), preventing label misalignment.
Anti-Interference Capability: It is tolerant of slight label wrinkles or backing paper deformation, reducing the risk of jamming.
3. Increased Efficiency
High-Speed Matching: The combination of the feeder's continuous feeding (e.g., 300+ labels per minute) and the flexible feeding system's parallel processing capabilities enables high-speed labeling, especially suitable for fast-paced production lines.
Seamless Integration: Flexible vibratory feeders or robots optimize label gripping paths, reducing waiting time from feeder delivery to the labeling station.
4. Automation and Intelligence
Intelligent Scheduling: PLC or MES systems coordinate feeder feeding rhythm and flexible feeding actions, achieving dynamic speed adjustment (e.g., automatically adjusting feeding frequency based on production line speed).
Data Traceability: Records label type, feeding time, and other data for quality backtracking and production analysis.
5. Cost Optimization
Reduced Manual Intervention: Flexible feeding automatically handles anomalies (e.g., label overlap), reducing the frequency of manual inspections.
Reduced Waste: Precise control reduces label waste, especially significant for high-value labels (e.g., RFID).
6. Adaptability to Complex Scenarios
Multi-Station Collaboration: Can work with robotic arms for 3D labeling (e.g., curved packaging), feeders ensure continuous feeding, and the flexible system adjusts the labeling angle.
Harsh Environment Handling: In cleanrooms or anti-static environments, the non-contact gripping (e.g., air suction) of flexible feeding avoids label contamination.
Application Cases
Medical Consumables Packaging: Flexible feeding handles sterile labels of different sizes, ensuring a continuous supply of sterile labels.
Electronic Products: Variable QR code labels are attached to PCB boards, with a vision system verifying content and position in real time.
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